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Capsule filling · Industry glossary

Powder flowability

How readily a powder moves under specified handling or test conditions.

Also called: powder flow; flow properties; free-flowing powder; cohesive powder.

Why powder flow depends on conditions

A powder may behave differently after settling, consolidation or aeration. Particle characteristics, moisture and stress conditions also affect its behaviour. A “free-flowing” label without the test and sample condition gives little basis for comparing reports.

A packing-based index measures one aspect of powder behaviour. It may not capture differences that matter during feeding or dosing, and results from a different material cannot establish how a supplement blend will perform.

Comparing powder-flow tests

Different observations, rather than interchangeable flow scores
Test or indexWhat the result describesImportant boundary
Angle of reposeThe slope of a pile formed by a stated methodPile formation differs from confined feeding.
Carr index / Hausner ratioPacking change between loose and tapped statesAn indirect density-based indication.
Flow through an orificeDischarge through a defined openingOpening geometry and powder condition belong with the result.
Shear-cell assessmentResistance to the onset of flow after consolidationThe stress state is part of the measurement.

Can a good flow index guarantee capsule filling?

A laboratory index characterises a sample under its test conditions. Feeding, packing and dosing in a filler involve additional demands, so assess the intended blend in its relevant material state and process.

Describe the observed problem as specifically as possible: interrupted hopper discharge, a stagnant region and dose variation point to different questions. A flow score alone cannot identify their causes.

IN THE PRODUCTION LINE

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